Dispersion Kneader

This is the most commonly used mixer in the rubber & plastic Industries. With its unique design through material flow & controlled shear mixing achieves a uniform compound mixture with best dispersion of materials.

Applications :
Shoe-sole, Rubber Chappal or Footwear, Micro-sheet, Tyres & Tubes, Tread compounds, Rubber Hose, Sports Ball , EVA, Chloroprene Rubber, Conveyor Belts, E.P.D.M., Silicone Rubber, Plastic Compounds, Battery & Plastic Blends, Motor parts etc.

Comparison Chart:
Comparison chart for Mixing Mill, Dispersion Kneader and Banburry :

	Mixing Mill	Dispersion Kneader	Banburry
Initial Cost	Low	High	Very Expensive
Mixing Quality	Good	Better	Best
Degree of Dispersion	Good	Better	Best
Construction	Open Type	Enclosed Type	Fully Enclosed
Safety	Risky	Completely Safe	Completely Safe
Operator's Experience	3 to 4 Years Experienced Operator	Semi Skilled Operator	Fully Skilled Operator
Mixing Time	15 - 50 minutes	7 - 15 minutes	3 - 5 minutes
Dispersion Effect	Good for High Viscosity Material, but not for Low	Good for both High & Low Viscosity Material	Good for High Viscosity Material, but not for some low viscosity materials
Production Output	Small	Very Good Production	Highly Productive
Heat Conductivity	Good for low temperature mixing, but high temperature mixing is impossible	Good for both high & low temperature mixing	Good for high temperature mixing, but low temperature mixing is impossible
Batch Capacity	Can be increased	Constant	Constant
Colour Charge	Easy	Easy	Difficult

Request a Quote

CONSTRUCTION :
1. Mixing Chamber & Rotors :
The Mixing Chamber is fabricated from alloy steel & is W-shaped. The chamber is fitted with two rotary blades. The surface is hard-chromed and has a provision for a jacketing the inlet of water for cooling & steam for heating. The rotors are also made of special steel. The rotors are hard chromed, after the tips of the rotary blades are welded with stelite. These blades are coupled with rotary joints thus enabling to take steam or water.

2. Chamber Tilting:
The process of tilting is done mechanically by driving the separate electric motor. The motor is controlled by electrical push buttons fitted in the control panel, which makes the operation easy. Chamber is tilted at an angle of 120° which ensures all the raw-material dropping out very quickly. Tilting can be adjusted at an angle or 10° plus minus.

3. Dust Collector:
It helps to collect spurt powder during mixing and powder can be re-used thus saving of the material wastage.

4. Electrical Control Panel:
This is fitted with Voltmeter, Ampere Meter, Temp.Indicator cum Controller, L & T Controllers, Timer, Buzzer, Hour Emergency Switch, Complete Inter Locking provision, different ON/OFF switches individual for all motors, hand operatied valves, MCB's, Overload Relay, FRL Unit, Main Line Indicators etc.

5. Thermo Couple:
It is provided into the main chamber by which compound temperature measurement can be done more accurately.

6. Accessories:
Dust Collector, Air Filter Regulator & lubricator Unit, Air- Gun for quick cleaning of machine, Gear Covers, Hand Operated Oil Pump, Water Pump.

Request a Quote